Chevrolet is enhancing its production footprint in the United States, adding several new models and updates through 2027. Leading the charge is the Chevrolet Silverado, which has consistently ranked as one of the top-selling vehicles in the country. In the first three quarters of 2025, it trailed only the Ford F-Series in sales, underscoring its popularity. All Silverado model lines, including the light-duty 1500, heavy-duty 2500 and 3500, and the Silverado EV, are manufactured in the U.S., although some units are produced in Mexico and Canada. To confirm a vehicle’s manufacturing location, buyers should check the window sticker.
The full-size Suburban and Tahoe SUVs, which share their frames with the Silverado, are also built in the United States. Additionally, the Traverse, a three-row unibody SUV, and the Express commercial van are produced domestically. Chevrolet’s renowned supercar, the Corvette, is manufactured in Bowling Green, Kentucky, a site that has become a pilgrimage for enthusiasts.
As part of its ongoing commitment to U.S. manufacturing, Chevrolet plans to introduce at least two more American-made vehicles for the 2027 model year. The Chevrolet Bolt, which aims to be an affordable electric vehicle option, is currently in production at a General Motors facility in Kansas City, Missouri. A new gasoline-powered Chevrolet Blazer is also expected to roll off the assembly line in Tennessee in the same year. While these vehicles are assembled in the U.S., they will contain parts sourced globally.
Production Insights on Key Models
The Chevrolet Silverado encompasses a range of models, from light-duty to heavy-duty, which are produced at various facilities. The light-duty Silverado 1500 is manufactured at GM’s Fort Wayne Assembly in Indiana, while the heavy-duty models, including the Silverado HD 2500 and 3500, come from the Flint Assembly in Michigan. Additional production occurs at plants in Oshawa, Ontario, Canada, and Silao, Mexico. Recent reports indicate that tariffs may prompt Chevrolet to shift some production back to the United States.
In collaboration with Navistar, Chevrolet also produces medium-duty Silverados at the International facility in Springfield, Ohio. The Silverado EV is exclusively assembled in Michigan at the former Detroit-Hamtramck Assembly plant, which underwent a $2.2 billion renovation. Despite this investment, General Motors recently paused operations at the facility, leading to indefinite layoffs of workers.
The Tahoe and Suburban are built at the Arlington Assembly plant in Texas. These body-on-frame SUVs share many components, with the Tahoe measuring 211.3 inches and the Suburban at 226.3 inches. Both models are known for their spacious interiors, with the Tahoe starting at $62,095 and the Suburban at $65,095. The Traverse, produced in Lansing, Michigan, offers a more crossover-like experience and is priced significantly lower, starting at over $20,000 less than the Tahoe.
Heritage and Innovation in Corvette Production
The Chevrolet Corvette has a storied history, with early models produced in Michigan before relocating to Bowling Green, Kentucky, in 1981. The production facility attracts numerous visitors and is home to the National Corvette Museum, which offers tours and experiences for enthusiasts. Buyers of the Corvette Z06 can participate in assembling their vehicle’s hand-built V8 engine at the Performance Build Center, further enhancing their connection to the iconic American sports car.
The Chevrolet Colorado and Express vans are produced at the Wentzville Assembly Center in Missouri, where the facility has a long history with the Express, having been operational since 1995. The Colorado has garnered accolades, including Motor Trend Truck of the Year in 2015, 2016, and again in 2024 after a redesign.
The upcoming Chevy Bolt EV is set to return for the 2027 model year, following a successful run of the previous generation. The new version will be produced at a different location, as GM’s Michigan plant ceased production in 2023. The Bolt will be positioned as an affordable option for electric vehicle buyers, starting at $28,995, which includes destination fees. It will also feature advanced technologies, including Super Cruise for hands-free driving.
Chevrolet’s commitment to U.S. manufacturing and innovation reflects the brand’s ongoing evolution in a competitive automotive landscape. The introduction of new models and updates highlights its dedication to meeting consumer demands while maintaining a strong domestic production presence.
