Concerns are mounting over the design flaws in the US-made LiFePO4 (LFP) batteries from Battle Born. A recent investigation by YouTuber and battery expert Will Prowse has revealed significant issues with the positive terminal of the 100 Ah, 12 VDC Battle Born battery. This investigation raises questions about the reliability of products that are often considered safer than their unbranded counterparts.
Upon examining a used Battle Born battery, Prowse discovered that the positive terminal was only loosely attached to the bus bar, resulting in poor electrical contact. A plastic spacer within the battery had melted, indicating overheating issues. This is not an isolated incident; overheating problems with Battle Born batteries have been reported for several years, prompting users to inspect their own devices.
While Battle Born maintains that these overheating incidents stem from external factors rather than design flaws, feedback on platforms like the DIY Solar Forum suggests otherwise. Many users have encountered similar problems, leading to frustration over warranty claims. The company has been criticized for its handling of these complaints, often attributing the issue to user error rather than addressing potential defects in the design.
Prowse’s investigation highlights a need for consumers to be vigilant. He encourages anyone affected by these issues to share their experiences in online forums. This collective data could push Battle Born to take responsibility for the design flaws affecting their batteries.
Shortly after Prowse released his findings, Battle Born responded to customer concerns, describing their terminal design as a “thermal fail-safe.” However, this claim has been met with skepticism, as subsequent analysis indicates that the design does not effectively prevent overheating.
The potential risks associated with poorly designed battery terminals can have serious implications, especially for users relying on these batteries for critical power needs. The situation demands transparency from manufacturers and accountability for product safety.
As consumers increasingly seek reliable energy solutions, the revelations about Battle Born’s LFP batteries could impact purchasing decisions. Those considering these batteries should weigh the risks highlighted in Prowse’s findings against the perceived benefits of choosing a US-made product.